A featured contribution from Leadership Perspectives, a curated forum for chemical industry leaders nominated by our subscribers and vetted by the Chemical Industry Review Editorial Board.

Consolidated Utility District

Don Long, Water Treatment Plant Manager

Modernizing Water Treatment Operations without Compromising Reliability and Compliance

Don Long

Don Long

Water Operations Modernizer

One thing I’ve learned in water treatment is that we rarely have a shortage of information. Our challenge is making that information useful.

Every day, operators, laboratory staff, maintenance personnel and SCADA systems generate tremendous amounts of data. The challenge is turning that data into information that helps us recognize changing conditions, make better decisions and maintain the documentation required to operate a reliable and compliant treatment plant.

At the same time, utilities are being asked to do more with the resources they have. Aging infrastructure, changing regulations, workforce turnover and increasing operational demands make efficiency more important than ever.

But modernization has to be approached carefully. For me, there is a simple rule: if new technology doesn’t support reliability, it isn’t really an improvement.

The mission of a water treatment plant hasn’t changed. We still have to produce safe, high-quality drinking water every day and maintain the trust of the communities we serve. Technology should help us do that job better, not make it more complicated.

Turning Data into Useful Information

Most treatment plants already rely heavily on SCADA (Supervisory Control and Data Acquisition) to monitor instrumentation, control processes and provide operators with real-time information. SCADA is invaluable, but it doesn’t capture everything an operator sees during the course of a day.

Some of the most important information comes from equipment inspections, laboratory verification testing, process checks, maintenance activities and observations made while operators work throughout the plant.

Our facility began looking for a better way to manage that information. We weren’t simply interested in replacing paper forms with digital forms. We wanted to make the information easier to review and more useful once it had been collected.

Using Microsoft’s Power Platform, we developed a customized data collection and reporting solution around the needs of our treatment process and staff.

The technology itself wasn’t the breakthrough. The real benefit has been what we can do with the information.

Today, information collected by operators can be standardized and automatically reviewed. Changes in process performance, unexpected equipment readings and unusual trends can be highlighted so operators can focus on conditions that may warrant further investigation.

This gives our staff a better view of what is happening across the plant without taking decision-making responsibility away from the people who know the operation best.

Technology doesn’t replace operator experience. It gives that experience better information to work with.

Making Compliance and Operations Easier

Our facility now collects and analyzes hundreds of operational data points each day across treatment, laboratory and equipment inspection activities.

The value isn’t simply having those records stored digitally. It is being able to bring them together.

With geopolitical events continuing to create uncertainty, supply disruptions can have a direct impact on patients for companies like ours that work with orphan drugs for rare diseases.

Instead of manually compiling information from multiple sources, we can use the data to generate operational reports, compliance documentation, performance summaries and process reviews. This reduces the time spent organizing information and gives staff more opportunity to analyze what it is telling us.

The same approach strengthens compliance and documentation. Good records aren’t just something we maintain because an auditor may ask for them. They are part of operating a reliable facility. Having critical information properly documented and readily accessible helps protect both the utility and the customers we serve.

Technology Should Support People

Modernization has also shown us that technology can play an important role in workforce development.

Water treatment will always depend on knowledgeable operators. Digital tools cannot replace the judgment that comes from experience and training, but they can help us understand where additional training is needed.

Our digital training records, operational dashboards and structured skills assessments give us better ways to identify knowledge gaps, evaluate training effectiveness and focus educational resources where they will have the greatest impact.

For utilities dealing with workforce turnover, that can be an important advantage.

Start With the Problem

If there is one lesson I would share with other utilities, it is this: start with the operational problem, not the technology.

Modernization doesn’t have to mean a massive capital project or an expensive technology overhaul. Some of the most useful improvements can come from examining everyday processes and asking where information gets lost, where staff spend unnecessary time, or where better visibility could improve decision-making.

The goal isn’t to replace proven practices. It is to give the people responsible for those practices better tools.

Water utilities will continue to face new challenges, from emerging contaminants and regulatory changes to aging infrastructure and workforce shortages. Meeting those challenges will require innovation, but it will also require discipline.

For our facility, modernization is ultimately about making good operations better.

Our customers don’t care how sophisticated our technology is. They expect safe, reliable drinking water when they turn on the tap.

That mission hasn’t changed. And it shouldn’t.

The articles from these contributors are based on their personal expertise and viewpoints, and do not necessarily reflect the opinions of their employers or affiliated organizations.